Room temperature Si/Si wafer direct bonding in air

Chenxi Wang, Eiji Higurashi, Tadatomo Suga

Research output: Chapter in Book/Report/Conference proceedingConference contribution

7 Citations (Scopus)

Abstract

Wafer direct bonding technique offers flexible and inexpensive ways to fabricate novel semiconductor devices. But its application is much limited by high temperature process and void problem. In this study, room temperature Si/Si wafer direct bonding has been performed using sequential plasma pretreatment prior to bonding. A shorter O2 reactive ion etching (RIE) pretreatment (-10 s) and followed by N2 radicals for 60 s is used for surface activation. Strong bonding strength (about 2-2.5 J/m2) is achieved at room temperature without requiring any annealing process. It is close to the bulk-fracture of silicon. Furthermore, no voids are observed at Si/Si interfaces even if the bonded wafer pairs are heated from 200°C to 800°C in subsequent annealing process. The bonding mechanism is proposed in this paper. The authors believe that this void-free, room temperature bonding technique by sequential plasma activation is suitable for the microelectromechanical systems manufacture process and wafer-scale packaging.

Original languageEnglish
Title of host publicationProceedings of the 2007 8th International Conference on Electronic Packaging Technology, ICEPT
DOIs
Publication statusPublished - 2007
Externally publishedYes
Event2007 8th International Conference on Electronic Packaging Technology, ICEPT - Shanghai, China
Duration: 2007 Aug 142007 Aug 17

Publication series

NameProceedings of the Electronic Packaging Technology Conference, EPTC

Conference

Conference2007 8th International Conference on Electronic Packaging Technology, ICEPT
Country/TerritoryChina
CityShanghai
Period07/8/1407/8/17

ASJC Scopus subject areas

  • Engineering(all)

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