Yellow Phosphorus Production from Phosphoric Acid by Carbothermic Reduction

Huafang Yu, Ryoko Yoshida, Yasushi Sasaki, Tetsuya Nagasaka

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Phosphorous is an essential element for agriculture and industry and is a non-renewable resource. Especially yellow phosphorus is a critical material for advanced industrial technology, but phosphorus resources were not produced in Japan, and all depend on imports. It has been suggested, however, that the remaining accessible reserves of phosphate ore will be depleted within 50 years. Therefore, alternative resources for phosphate ore must be found. In this research, we have developed a process that enables the production of high-purity yellow phosphorus from domestic unused phosphorus resources such as steelmaking slags. The process consists of two parts: (1) the production of crude phosphoric acid from wastes such as steelmaking slag; (2) producing high-purity yellow phosphorus by low-temperature carbothermic reduction of phosphoric acid (H3PO4). The details of the carbothermic reduction of phosphoric acid are presented in this paper. Yellow phosphorus is commercially produced by carbothermic reduction of phosphate ore in an electric arc furnace at more than 1673 K. In the newly developed system, gaseous P4O10 evaporated from H3PO4 is successfully reduced to yellow phosphorus using a carbon-packed bed at less than 1273 K. To meet the depletion of phosphate ore, the proposed process in this study to produce yellow phosphorus by carbothermic reduction of H3PO4 that are extracted from dephosphorization slags will be one of the practical and economical solutions.

Original languageEnglish
Title of host publicationREWAS 2022
Subtitle of host publicationDeveloping Tomorrow’s Technical Cycles
EditorsAdamantia Lazou, Katrin Daehn, Camille Fleuriault, Mertol Gökelma, Elsa Olivetti, Christina Meskers
PublisherSpringer Science and Business Media Deutschland GmbH
Pages297-302
Number of pages6
ISBN (Print)9783030925628
DOIs
Publication statusPublished - 2022
Event7th Installment of the REWAS conference series held at the TMS Annual Meeting and Exhibition focuses on developing tomorrow’s technical cycles, 2022 - Anaheim, United States
Duration: 2022 Feb 272022 Mar 3

Publication series

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (Electronic)2367-1696

Conference

Conference7th Installment of the REWAS conference series held at the TMS Annual Meeting and Exhibition focuses on developing tomorrow’s technical cycles, 2022
Country/TerritoryUnited States
CityAnaheim
Period22/2/2722/3/3

Keywords

  • Carbothermic reduction
  • Dephosphorization slags
  • Phosphoric acid
  • Yellow phosphorus

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Energy Engineering and Power Technology
  • Mechanics of Materials
  • Metals and Alloys
  • Materials Chemistry

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